CDMO Services

Formulations Development
& Manufacturing

From complex molecules to market-ready drug products — our state-of-the-art R&D and manufacturing capabilities deliver quality, compliance, and scalability for global regulated markets.

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3.62 B
Tablets / Year
0.8 B
Capsules / Year
1597 MT
Granules / Year
4
Regulatory Approvals
Development

Formulation Development

Our state-of-the-art R&D lab at Hosur, Tamil Nadu provides end-to-end formulation solutions under a Quality by Design (QbD) framework for regulated markets worldwide.

Bioplus Formulation Development Lab — Hosur, Tamil Nadu
Formulation Development Lab · QbD R&D Facility · Hosur, Tamil Nadu
01Oral Solid Dosage

From high-volume generics to advanced multi-layer drug delivery systems, Oral Solid Dosage (OSD) platform supports all major dosage forms through validated manufacturing processes designed for global regulated markets.

Dosage Form Available Types / Variants
Tablets Immediate Release (IR), Sustained Release (SR), Delayed Release (DR), Extended Release (ER), Bilayer Fixed-Dose Combinations (FDCs) for incompatible APIs, Effervescent Tablets, Film-Coated Tablets, Sugar-Coated Tablets, and Enteric-Coated Tablets.
Capsules Hard Gelatin Capsules (Powder-in-Capsule, Pellet-in-Capsule) and Specialized Filling Technologies (Tablet-in-Capsule).
Sachets & Powders Advanced taste-masking solutions for fast-melt and pediatric formulations utilizing polymer-coating and ion-exchange technologies.
Solving Complex Challenges
Taste Masking

Critical for fast-melt and pediatric formulations using polymer coating and ion exchange technologies.

Dose Uniformity

Precision engineering for low-dose actives ensuring content uniformity across large batch sizes.

Polymer Science

Expert selection of functional coatings for gastro-retentive and modified-release profiles.

02Liquid & Semi-Solid

Liquids

  • Solutions and Syrups
  • Stable Suspensions
  • Emulsions for oral and systemic use

Semi-Solids

  • Ointments (topical delivery)
  • Creams
  • Gels — focusing on skin penetration and rheological stability
03Novel Drug Delivery (NDDS)

Liposomal Preparations

Enhancing drug targeting and reducing toxicity through lipid-based encapsulation.

Fast-Melt Formulations

Orally Disintegrating Tablets (ODTs) for rapid dissolution and improved patient compliance.

Gastro-Retentive Systems

Increasing bioavailability for drugs with narrow absorption windows in the upper GI tract.

Solubility Enhancement

BCS Class II & IV strategies using solid dispersions, micronization, and surfactant systems.

04Sterile & Specialty

Injectables

High-precision development of aqueous and non-aqueous sterile preparations for technology transfer and commercialization.

Ophthalmic Drops

Sterile, Isotonic, and pH-optimized formulations for maximum ocular comfort and bioavailability.

Regulatory Commitment

The Regulated Market Advantage

Every formulation is developed with the final regulatory submission in mind — our processes are built to satisfy CTD/eCTD requirements for the US, EU, and other highly regulated territories.

CTD/eCTD Packages

Comprehensive data packages satisfying submission requirements for US FDA, EMA,MHRA, TGA. End-to-end regulatory support for global submissions, including PIND, IND, NDA, Scientific Advice, PIP, and expedited pathways such as Fast Track Designation (FTD), Special Protocol Assessment (SPA), and Drug Development Tool (DDT) programs, backed by comprehensive data package preparation and regulatory strategy expertise.

QbD Integration

Design of Experiments (DoE) to define design space and ensure process ruggedness from lab to commercial scale.

Technology Transfer

Seamlessly moving products from pilot-scale development to commercial manufacturing with full documentation.

Manufacturing

Manufacturing Excellence & Global Reach

Our state-of-the-art OSD facility in Whitefield, Bangalore is certified by UK MHRA, EU GMP (DKMA), and TGA, meeting stringent global standards.

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Bioplus OSD Manufacturing Floor — Whitefield, Bangalore
OSD Production Floor · Whitefield, Bangalore · MHRA & EU GMP Certified
01OSD Capabilities

Advanced OSD Capabilities

  • Immediate Release (IR) & Modified Release (MR)
  • Bilayer Tablets for Fixed-Dose combinations
  • Effervescent Technology (Low Humidity <25% RH)
  • Hard Gelatin Capsules
  • Powders & Granules in Sachets
  • Tablets in Capsules
  • Pallets in Capsule
  • Controlled Substances — Licensed for the development and commercial manufacturing of scheduled drugs
Production Capacity
3.62 B
Tablets / Year
0.8 B
Capsules / Year
1,597 MT
Granules / Year

Infrastructure & Equipment

CategoryInfrastructure
ManufacturingHigh capacity Granulation suites with closed loop powder transfer system to reduce product exposure with online milling. Small capacity granulation suite for Pilot scale batches. Granulation suites capable for handling product under low humidity controls. Manufacturing suites equipped with clean-in-place (CIP) system.
CompressionHigh speed Compression machines with online metal detection and De-dusters
CoatingHigh capacity Auto coaters
Tablet or Capsule Inspection100% Inspection before packing
EncapsulationAutomatic Capsule Filling Machine (Powder, Pellet & Tablet in Capsule)
02Packaging

Integrated Packaging Solutions

In-house packaging development capabilities, supported by a dedicated design team for creating printed packaging designs and artwork.

Blister Packing — For Tablets & Capsules
Blister Packing
For Tablets & Capsules
Alu/PVCAlu/PVDCAlu/Alu
Strip Packing — For Effervescent Tablets
Strip Packing
For Effervescent Tablets
HDPE Bottling — Tablets & Capsules
HDPE Bottling
Tablets & Capsules
Sachet Filling — Powders & Granules
Sachet Filling
Powders & Granules
Serialization
Tube Packing — For Effervescent Tablets
Tubes
For Effervescent Tablets
03Serialization

Serialization with Aggregation Capability

Full Track & Trace compliance across every level of packaging — from unit pack to shipper carton — meeting FMD/EU, and global serialization mandates for regulated market supply chains.

Serialization Levels
L1 — Unit Pack: Unique serial number on each saleable unit (blister, bottle, tube, sachet)
L2 — Carton: Aggregated SSCC assigned to each folding carton
L3 — Shipper / Case: Parent–child hierarchy linking cartons to shipper cases
L4 — Pallet: Full pallet-level aggregation for warehouse and logistics tracking
Track & Trace Compliance

Compliant with FMD / EU Delegated Regulation 2016/161 and other national serialization and traceability requirements for regulated export markets.

Aggregation Capability

Parent–child relationships captured at every packaging level, enabling full supply chain visibility from manufacture through to dispensing — reducing counterfeiting risk and enabling recall management.

2D Data Matrix & RFID Ready

GS1-compliant 2D Data Matrix barcodes with GTIN, Batch Number, Expiry Date, and Serial Number. RFID-ready infrastructure for next-generation supply chain integration.

04Quality Control

Analytical Excellence

State-of-the-art laboratory ensures 100% data integrity through 21 CFR Part 11-compliant systems and full adherence to ICH guidelines. Equipped with advanced analytical instrumentation and comprehensive in-house microbiology capabilities, we provide reliable testing support for product development, quality control, and regulatory submissions. Our robust quality systems ensure accurate, compliant, and high-quality results.

Chromatography

HPLCs and GC with Headspace for precise analytical determination.

Elemental Impurities

ICP-MS for high-sensitivity heavy metal analysis per ICH Q3D.

Stability Services

5 ICH-compliant stability chambers + Photo-Stability chamber.

Spectroscopy

IR, AAS (ThermoLab), and UV Spectrophotometry for complete characterisation.

Microbiology Lab

Full microbiological testing capability as per pharmacopoeial standards.

Analytical Method Validation & Analytical Method Transfer

Analytical method development, validation and transfer are conducted in accordance with ICH guidelines and pharmacopoeial requirements, ensuring robust, reliable, and regulatory-compliant analytical data.

Partner with Our Formulations Team

Reach out to discuss your formulation development or manufacturing requirements.