Our Facilities

World-Class
Manufacturing Infrastructure

Three strategically located facilities across Bangalore and Hosur, designed and operated to meet the world's most stringent regulatory standards โ€” enabling seamless market entry across all Tier-1 global markets.

OSD Manufacturing

Bangalore 1 โ€” Whitefield

Pharmed Gardens, Whitefield Road, Bangalore - 560 048, India

Our flagship Oral Solid Dosage (OSD) facility is engineered to meet the most stringent regulatory standards in the world. From high-volume generics to complex, moisture-sensitive formulations, we provide end-to-end manufacturing solutions with a focus on quality, compliance, and scale.

Additional warehouse is being developed phase wise for utilization of surplus storage.

GMP & Regulatory approvals

๐Ÿ‡ฌ๐Ÿ‡ง UK MHRA
๐Ÿ‡ช๐Ÿ‡บ EU GMP (DKMA)
๐Ÿ‡จ๐Ÿ‡ฆ Health Canada
๐Ÿ‡ฆ๐Ÿ‡บ TGA Australia
๐ŸŒ UNICEF
SSCI
Halal Certified
BRC

Corporate Social Responsibilities & Ethics.

SMETA / SEDEX (Social Audit) CT-PAT (Supply Chain Security)
Bioplus Whitefield OSD Facility โ€” Bangalore, Karnataka
Whitefield OSD Facility ยท Bangalore

Production Capacity

2.62B
Tablets / Year
0.5B
Capsules / Year
1,048 MT
Granules / Year

Infrastructure & Equipment

CategoryInfrastructure
ManufacturingHigh capacity Granulation suites with closed loop powder transfer system to reduce product exposure with online milling. Small capacity granulation suite for Pilot scale batches. Granulation suites capable for handling product under low humidity controls. Manufacturing suites equipped with clean-in-place (CIP) system.
CompressionHigh speed Compression machines with online metal detection and De-dusters.
CoatingHigh capacity Auto coaters
Tablet or Capsule Inspection100% Inspection before packing
Controlled Environment
  • Class D (ISO 8) manufacturing areas
  • Specific Storage area for Controlled Substance
  • RLAF sampling and dispensing stations
  • Facility equipped for handling Controlled Substance
Auto-coater โ€” 350 kg film coating
Auto-Coater ยท 350 kg
Tablet compression โ€” 37-station high-speed press
Tablet Compression
Octagonal blender โ€” 2500L granulation suite
Octagonal Blender ยท 2500L
Expansion Plan
4.71 Bn+
Tablets / Year
1.05 Bn+
Capsules / Year
2,246 MT
Granules / Year
4
Regulatory Approvals
02Packaging

Integrated Packaging Solutions

In-house packaging development capabilities, supported by a dedicated design team for creating printed packaging designs and artwork.

Blister Packing
Blister Packing
Tablets & Capsules
Alu/PVCAlu/PVDCAlu/Alu
Strip Packing
Strip Packing
For Effervescent Tablets
HDPE Bottling
HDPE Bottling
Tablets & Capsules
Sachet Filling
Sachet Filling
Powders & Granules
Tube Packing
Tubes
For Effervescent Tablets
OSD Manufacturing

Bangalore 2 โ€” Hoodi

No. 10-1/A, Hoodi Village, K.R. Puram, Bangalore โ€“ 560048, India

Our Hoodi facility is a purpose-built Oral Solid Dosage (OSD) manufacturing campus located in the KIADB Hoodi Industrial Estate, East Bangalore. Designed to complement and expand our Whitefield operations, this facility is equipped for high-volume formulation manufacturing under full cGMP compliance.

Additional warehouse is being developed phase wise for utilization of surplus storage.

Facility Highlights

  • cGMP-compliant OSD manufacturing
  • Granulation, blending, compression, and coating suites
  • Controlled temperature manufacturing zones
  • Full in-house QC and analytical laboratory

GMP Approvals

GMP Compliant BRC

Production Capacity

1.0B
Tablets / Year
0.3B
Capsules / Year
549 MT
Granules / Year

Infrastructure & Equipment

CategoryInfrastructure
GranulationHigh capacity Granulation suites with powder transfer system to reduce product exposure
CompressionHigh speed Compression machines with online metal detection
CoatingHigh capacity Auto coaters
Controlled Environment
  • Class D (ISO 8) manufacturing areas
02Packaging

Integrated Packaging Solutions

In-house packaging development capabilities, supported by a dedicated design team for creating printed packaging designs and artwork.

Blister Packing
Blister Packing
Tablets & Capsules
Bottle Packing
Bottle Packing
HDPE · Tablets & Capsules
Sachet Packing
Sachet Packing
Powders & Granules
API & Fermentation

Hosur, Tamil Nadu

Bioplus Park, SIPCOT Industrial Area, Phase II, Krishnagiri Main Road, Hosur - 635 109, Tamil Nadu, India

Our Hosur campus is a 16-acre integrated facility housing co-located R&D, fermentation, and chemical manufacturing units. It serves as the hub for all API development, intermediate manufacturing, and fermentation-based production โ€” with seamless transition from pilot to commercial scale.

AlkylationReductionChiral ChemistryChlorinationAcylationHydrolysisCarbohydrate ChemistryHeterocyclic Compounds
Bioplus Hosur Campus
Hosur API & Fermentation Campus ยท Tamil Nadu
16 Acres
Integrated campus
50 KL
Fermentation capacity
~75 KL
Chemical synthesis
R&D Lab
Formulation development
R & D
Molecular Biology & Bioprocessing
  • PCR System
  • Gel Doc System
  • Ultra Centrifuges
  • Lyophilizer
  • Probe Sonicator
  • Laminar Air Flow Hood
  • Fluorescent Microscope
  • Western Blot Apparatus
  • Gel Electrophoresis System
  • TFF System
  • Deep Freezers
  • Fermenters โ€” 5 L, 20 L & 100 L
Purification & Separation
  • Prep HPLC for Purification
  • AKTA System for Protein Purification
  • Chromatography Columns
  • Fume Hoods
  • Glass Reactors โ€” 1 L to 100 L
  • Rotary Evaporators
Analytical Instruments
  • HPLC โ€” UV, PDA & RI Detectors
  • GCMS, HSGC, UPLC
  • DSC & TGA
  • FT-IR
  • ICP-OES
  • KF Auto Titrator
  • Dissolution Auto Sampler
  • UV-Visible Spectrophotometer
  • Atomic Absorption System
Solid Dosage R&D
  • Rapid Mixer Granulator โ€” 5 L
  • FBD Lab Model
  • Co Mill
  • Blender & Sifter
  • Compression Machine
  • Coating Machine
  • Bottle Induction Sealer
  • Hardness, Friability & Disintegration Testers
  • VTDs
Production Plant
Fermentation
Vessel SizeQty
50 LMultiple
500 LMultiple
10,000 LMultiple
20,000 LMultiple
Total Capacity50 KL
Chemical Synthesis (SS Reactors)
Reactor SizeCapacity
300 L โ€“ 10,000 LRange
Total Capacity60โ€“70 KL
Separation & Filtration
  • Disk Stacked Centrifuges
  • Bag Filters
  • Filter Press
  • Sparkler Filter
  • Distillation Columns
  • Short Path Distillation Systems
Solid Dosage & Packaging
  • Clean Rooms
  • RCVDs & FBDs
  • Milling โ€” Jet Mill & Multi Mill
  • Blenders
  • Sifters
  • Packing & Sealing Machines
Logistics & Warehousing
  • Forklift
  • Stacker
  • Warehousing for all Raw Materials & Finished Goods
Utilities & Support
Power Generation
  • Diesel Generator โ€” 500 KVA
  • Diesel Generator โ€” 750 KVA
Cooling Systems
SystemSpecification
Screw Chillers+7ยฐC onwards โ€” 165 TR & 100 TR
Brine ChillersUp to โˆ’10ยฐC โ€” 40 TR & 27 TR
Cooling Towers400 TR (ร—2), 200 TR, 150 TR
Compressed Air
TypeCapacity
Oil-Free875 CFM @ 3 Bar
Oil-Free42 CFM @ 7 Bar
Oil-Free62 CFM @ 7 Bar
Oil-Lubricated350 CFM @ 8 Bar
Oil-Lubricated (ร—2)110 CFM @ 7 Bar
Steam
  • Multiple Solid-Fired Boiler โ€” 2 TPH
  • Diesel-Fired Boiler โ€” 1 TPH (ร—2)
Water & Effluent Treatment
  • ETP Plant โ€” 70 KLD
  • RO Plant โ€” 15 KL/Hr
Gas Supply
  • Nitrogen Plant โ€” 40 NMยณ/hr
Fermentation Vessels
Fermentation Vessels ยท 50 KL
Chemical Synthesis Reactors
Chemical Synthesis ยท ~75 KL
Future Growth

Expansion Plans

Bioplus is investing significantly in capacity expansion to meet growing global demand for integrated CDMO services.

Fermentation Expansion
Hosur Campus Expansion

100 KL Fermentation Expansion

Planned expansion of the Hosur fermentation facility to 100 KL total capacity, enabling significantly larger commercial-scale fermentation runs to meet global pharmaceutical API demand.

50 KL
Current
โ†’
100 KL
Planned
New OSD Facility
New Facilities

New OSD Manufacturing Facilities

New Oral Solid Dosage manufacturing facilities planned to expand formulation manufacturing capacity, enabling broader product portfolios and faster time-to-market for CDMO partners globally.

Increased OSD Capacity Advanced Technology Global Regulatory Ready

Visit Our Facilities

Contact us to arrange a facility tour or to discuss how our infrastructure can support your manufacturing needs.